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Morgan 4 2003 repair and maintenance guide free download ebook

book by Shreder Avreliy

Published: 05/06/2019, file verified: 10/15/2019
  • Engine error codes
  • Techniques for common troubleshooting
  • The complete manual of the car
  • Tightening torques

Written from hands-on experience gained from the complete strip-down and rebuild of a Morgan 4 2003, this book can help you understand, care for and repair your Morgan. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 500 photos, will help you get the job done right. Regular servicing and maintenance of your Morgan 4 can help maintain its resale value, save you money, and make it safer to drive. Download e-book for Morgan 4 of 2003 model year.

Ebook details

You can download guidelines for repair and maintenance of Morgan 4 in e-book format. The zip-archive contains versions for iPhone, Android and computer reading.

Publishing year
Number of pages
206 pages
Ebook file format
File size
32.6 kB (ZIP archive)
Total downloads

Morgan 4 specifications

The main characteristics of a Morgan 4 car. Full list of characteristics you will find in the book after free download.

Car modelMorgan 4
Model year2003
Country of originUK
Number of seats4
Number of doors4
Car length4030 mm (157.91 inches)
Car width1530 mm (59.90 inches)
Car height1300 mm (50.94 inches)
Wheelbase2450 mm (96.02 inches)
Ground clearance150 mm (5.87 inches)
Front wheels195/60-R15
Rear wheels195/60-R15
Vehicle weight972 kg (2132.19 pounds)
Car passenger space3660 litres (962.17 gallons)
Gear boxManual, 5-speed
Drive unitRear
Front brakesDisks
Rear brakesDrums
Aerodynamic dragcoefisient0.5
Engine locationFront
Engine capacity1796 ccm (109.04 cubic inches)
Engine's typein-line, 4-cyl
Valves per cylinder4
Maximum power114.00 PS (83.58 kW or 111.44 HP) at 5750 Rev. per min.
Torque160.00 Nm (16.22 kgf-m or 117.41 ft.lbs) at 4500 Rev. per min.
Cylinder size80.6 x 88.0 mm (3.18 x 3.5 inches)
Fuel typeGasoline
Power density0.1175 PS/kg
Fuel tank capacity50.0 litres (13.14 gallons)

Quick reference data

Detailed guide to repair and maintenance of Morgan 4 model 2003 in e-book format.

Chapter one / General information about Morgan

Off Road rules / Tune-up and troubleshooting tools / Parts replacement / Safety / Service hints / Basic hand tools / Serial numbers / Safety first / Notes, cautions and warnings / Service tips / Torque specifications / Expendable supplies / Mechanics tips

Chapter two / Troubleshooting

Excessive vibration / Engine starting / Engine performance / Brake problems / Operating requirements / Front suspension and steering / Engine noises / Emergency troubleshooting

Chapter three / Lubrication, maintenance and tune-up

Air filter / Specifications / Periodic maintenance / Service intervals / Pre-checks / Ignition timing / Engine oil and filter change / Final drive oil change / Periodic lubrication / Compression test / Valve adjustment / Spark plug / Tune-up / Idle speed adjustment

Chapter four / Morgan's engine

Valves and valve components / Removal installation / Cylinder head cover and camshaft / Recoil starter / Alternator / Specifications / Oil pump / Crankcase and crankshaft / Starter gears / Piston, piston pin and piston rings / Ignition pulse generator / Cylinder / Camshaft chain and tensioner / Cylinder head / Engine cooling / Break-in

Chapter five / Fuel and exhaust system

Exhaust system / Cold starting / Operation cleaning inspection / Fuel level gauge / Air filter air box / Throttle cable / Specifications / Fuel shutoff valve / Fuel tank

Chapter six / Electrical system

Switches / Alternator / Specifications / Charging system / High oil temperature warning indicator system / Electric starting system / Voltage regulator / Ignition pulse generator / Lighting system / Fuses

Chapter seven / Front suspension and steering

Tie rod / Specifications / Front brake and axle / Handlebar / Steering shaft / Front suspension arm and steering knuckle / Front wheel

Chapter eight / Rear axle suspension

Shock absorber / Rear axle housing / Rear wheel / Rear axle

Chapter nine / Body of Morgan 4

Front fender / Specifications / Front fender / Rear fender / Rear fend / Rear fender seat

Wiring diagrams

Circuits / Colors of wires / Connectors

Supplement / Index

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Morgan 4

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