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Daihatsu Copen 2005 repair and maintenance guide free download ebook

book by Pappalardo Mario

Published: 05/06/2019, file verified: 11/16/2019
  • Air filter change
  • Diagnostics of electronic systems
  • Engine oil and filter change
  • Oxygen sensor replacement
  • Spare parts catalog

Written from hands-on experience gained from the complete strip-down and rebuild of a Daihatsu Copen 2005, this book can help you understand, care for and repair your Daihatsu. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 500 photos, will help you get the job done right. Regular servicing and maintenance of your Daihatsu Copen can help maintain its resale value, save you money, and make it safer to drive. Download e-book for Daihatsu Copen of 2005 model year.

Ebook details

You can download guidelines for repair and maintenance of Daihatsu Copen in e-book format. The zip-archive contains versions for iPhone, Android and computer reading.

Publishing year
Number of pages
210 pages
Ebook file format
File size
33 kB (ZIP archive)
Total downloads

Daihatsu Copen specifications

The main characteristics of a Daihatsu Copen car. Full list of characteristics you will find in the book after free download.

Car modelDaihatsu Copen
Model year2005
Country of originJapan
CategoryCabrioSport Cars
Number of seats2
Number of doors2
Body typeCabrio
Car length3400 mm (133.23 inches)
Car width1480 mm (58.01 inches)
Car height1250 mm (48.95 inches)
Wheelbase2340 mm (91.64 inches)
Ground clearance110 mm (4.28 inches)
Front wheels165/50-R15
Rear wheels165/50-R15
Vehicle weight905 kg (1985.22 pounds)
Maximum load weight1040 kg (2281.34 pounds)
Car passenger space3280 litres (862.67 gallons)
Car cargo space210 litres (54.73 gallons)
Gear boxManual, 6-speed
Drive unitFront
Max speed170.0 km/h (105.07 mph)
Acceleration11.7 seconds
Turning radius9 m (360.39 inches)
Engine locationFront
Engine capacity657 ccm (39.89 cubic inches)
Engine's typein-line, 4-cyl
Valves per cylinder4
Maximum power68.00 PS (49.75 kW or 66.67 HP) at 6000 Rev. per min.
Torque102.00 Nm (10.35 kgf-m or 74.82 ft.lbs) at 3200 Rev. per min.
Cylinder size610.0 x 56.4 mm (23.88 x 2.2 inches)
Compression ratio8.0:1
Fuel typeGasoline, unleaded 95
Power density0.0751 PS/kg
Cooling system typeLiquid
Grease typeWet sump
Fuel tank capacity40.0 litres (10.52 gallons)

Quick reference data

Detailed guide to repair and maintenance of Daihatsu Copen model 2005 in e-book format.

Chapter one / General information about Daihatsu

Torque specifications / Tune-up and troubleshooting tools / Expendable supplies / Service hints / Mechanics tips / Notes, cautions and warnings / Off Road rules / Service tips / Parts replacement / Serial numbers / Safety first / Basic hand tools / Safety

Chapter two / Troubleshooting

Engine performance / Operating requirements / Engine starting / Excessive vibration / Engine noises / Emergency troubleshooting / Front suspension and steering / Brake problems

Chapter three / Lubrication, maintenance and tune-up

Tune-up / Compression test / Specifications / Periodic maintenance / Final drive oil change / Ignition timing / Pre-checks / Periodic lubrication / Air filter / Spark plug / Engine oil and filter change / Idle speed adjustment / Valve adjustment / Service intervals

Chapter four / Daihatsu's engine

Removal installation / Crankcase and crankshaft / Alternator / Cylinder / Starter gears / Piston, piston pin and piston rings / Ignition pulse generator / Valves and valve components / Engine cooling / Recoil starter / Cylinder head cover and camshaft / Break-in / Cylinder head / Specifications / Camshaft chain and tensioner / Oil pump

Chapter five / Fuel and exhaust system

Air filter air box / Throttle cable / Operation cleaning inspection / Cold starting / Fuel shutoff valve / Fuel level gauge / Fuel tank / Specifications / Exhaust system

Chapter six / Electrical system

Specifications / Fuses / Ignition pulse generator / Switches / Lighting system / Alternator / Electric starting system / Charging system / High oil temperature warning indicator system / Voltage regulator

Chapter seven / Front suspension and steering

Front brake and axle / Handlebar / Tie rod / Front wheel / Steering shaft / Front suspension arm and steering knuckle / Specifications

Chapter eight / Rear axle suspension

Rear axle housing / Shock absorber / Rear axle / Rear wheel

Chapter nine / Body of Daihatsu Copen

Rear fend / Front fender / Rear fender seat / Rear fender / Front fender / Specifications

Wiring diagrams

Circuits / Colors of wires / Connectors

Supplement / Index

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Daihatsu Copen

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