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Daewoo Kalos 1.6 2002 repair and maintenance guide free download ebook

book by Yespersen Egil

Published: 05/06/2019, file verified: 10/15/2019
  • Air filter change
  • Auxiliary belt replacement
  • Fluid volume data
  • Fuse box and relay

Written from hands-on experience gained from the complete strip-down and rebuild of a Daewoo Kalos 1.6 2002, this book can help you understand, care for and repair your Daewoo. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 500 photos, will help you get the job done right. Regular servicing and maintenance of your Daewoo Kalos 1.6 can help maintain its resale value, save you money, and make it safer to drive. Download e-book for Daewoo Kalos 1.6 of 2002 model year.

Ebook details

You can download guidelines for repair and maintenance of Daewoo Kalos 1.6 in e-book format. The zip-archive contains versions for iPhone, Android and computer reading.

Publishing year
Number of pages
204 pages
Ebook file format
File size
32.4 kB (ZIP archive)
Total downloads

Daewoo Kalos 1.6 specifications

The main characteristics of a Daewoo Kalos 1.6 car. Full list of characteristics you will find in the book after free download.

Car modelDaewoo Kalos 1.6
Model year2002
CategorySmallEconomy Cars
Number of seats5
Number of doors5
Car length3860 mm (151.24 inches)
Car width1690 mm (66.17 inches)
Car height1500 mm (58.80 inches)
Wheelbase2490 mm (97.51 inches)
Vehicle weight1045 kg (2292.28 pounds)
Car passenger space4230 litres (1112.41 gallons)
Gear box4-speed auto or 5-speed manual
Drive unitFront
Front brakesDisks
Rear brakesDrums
Aerodynamic dragcoefisient0.3
Engine locationFront
Engine capacity1599 ccm (97.08 cubic inches)
Engine's typein-line, 4-cyl
Valves per cylinder4
Maximum power104.00 PS (75.62 kW or 102.49 HP) at 6200 Rev. per min.
Torque150.00 Nm (15.22 kgf-m or 110.05 ft.lbs) at 3400 Rev. per min.
Cylinder size79.1 x 81.5 mm (3.08 x 3.2 inches)
Compression ratio10.0:1
Fuel typeGasoline
Power density0.0995 PS/kg
Cooling system typeLiquid
Grease typeWet sump
Fuel tank capacity65.0 litres (17.08 gallons)

Quick reference data

Detailed guide to repair and maintenance of Daewoo Kalos 1.6 model 2002 in e-book format.

Chapter one / General information about Daewoo

Basic hand tools / Parts replacement / Torque specifications / Service tips / Safety first / Off Road rules / Serial numbers / Mechanics tips / Service hints / Safety / Notes, cautions and warnings / Tune-up and troubleshooting tools / Expendable supplies

Chapter two / Troubleshooting

Operating requirements / Engine noises / Engine performance / Excessive vibration / Front suspension and steering / Engine starting / Emergency troubleshooting / Brake problems

Chapter three / Lubrication, maintenance and tune-up

Pre-checks / Air filter / Service intervals / Final drive oil change / Periodic lubrication / Engine oil and filter change / Tune-up / Idle speed adjustment / Periodic maintenance / Compression test / Valve adjustment / Specifications / Spark plug / Ignition timing

Chapter four / Daewoo's engine

Camshaft chain and tensioner / Valves and valve components / Starter gears / Engine cooling / Removal installation / Break-in / Cylinder / Cylinder head / Cylinder head cover and camshaft / Recoil starter / Crankcase and crankshaft / Oil pump / Ignition pulse generator / Specifications / Alternator / Piston, piston pin and piston rings

Chapter five / Fuel and exhaust system

Exhaust system / Fuel tank / Operation cleaning inspection / Cold starting / Air filter air box / Fuel shutoff valve / Throttle cable / Specifications / Fuel level gauge

Chapter six / Electrical system

Voltage regulator / High oil temperature warning indicator system / Lighting system / Electric starting system / Charging system / Specifications / Ignition pulse generator / Alternator / Switches / Fuses

Chapter seven / Front suspension and steering

Specifications / Handlebar / Steering shaft / Front brake and axle / Front wheel / Tie rod / Front suspension arm and steering knuckle

Chapter eight / Rear axle suspension

Rear wheel / Rear axle / Shock absorber / Rear axle housing

Chapter nine / Body of Daewoo Kalos 1.6

Rear fender / Front fender / Rear fend / Rear fender seat / Specifications / Front fender

Wiring diagrams

Circuits / Colors of wires / Connectors

Supplement / Index

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Daewoo Kalos 1.6

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