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Chevrolet Express Cargo Van 2500 2004 repair and maintenance guide free download ebook

book by Birman Robert

Published: 05/06/2019, file verified: 10/18/2019
  • Engine error codes
  • Fluid level checks
  • Oxygen sensor replacement
  • Steering repair
  • The complete manual of the car

Written from hands-on experience gained from the complete strip-down and rebuild of a Chevrolet Express Cargo Van 2500 2004, this book can help you understand, care for and repair your Chevrolet. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 500 photos, will help you get the job done right. Regular servicing and maintenance of your Chevrolet Express Cargo Van 2500 can help maintain its resale value, save you money, and make it safer to drive. Download e-book for Chevrolet Express Cargo Van 2500 of 2004 model year.

Ebook details

You can download guidelines for repair and maintenance of Chevrolet Express Cargo Van 2500 in e-book format. The zip-archive contains versions for iPhone, Android and computer reading.

Publishing year
Number of pages
208 pages
Ebook file format
File size
32.8 kB (ZIP archive)
Total downloads

Chevrolet Express Cargo Van 2500 specifications

The main characteristics of a Chevrolet Express Cargo Van 2500 car. Full list of characteristics you will find in the book after free download.

Car modelChevrolet Express Cargo Van 2500
Model year2004
Country of originUSA
CategoryCargo Vans
Number of seats2
Number of doors4
Car length5700 mm (223.28 inches)
Car width2020 mm (79.10 inches)
Car height2080 mm (81.49 inches)
Wheelbase3440 mm (134.72 inches)
Ground clearance200 mm (7.86 inches)
Front wheels205/55-R16
Rear wheels225/75-R16
Vehicle weight1470 kg (3224.60 pounds)
Towed trailer weight4536 kg (9950.20 pounds)
Car front leg room1060 mm (41,49 inches)
Car passenger space4730 litres (1243.75 gallons)
Car cargo space6374 litres (1675.58 gallons)
Turning radius16 m (622.87 inches)
Fuel consumption (city)15.8 litres/100 km (14.79 miles per gallon)
Fuel consumption (highway)11.9 litres/100 km (19.65 miles per gallon)
Fuel consumption (mixed cycle)14.0 litres/100 km (16.73 miles per gallon)
Engine capacity4818 ccm (292.52 cubic inches)
Engine's typeV8
Valves per cylinder2
Maximum power274.00 PS (200.99 kW or 268.65 HP) at 6000 Rev. per min.
Torque386.46 Nm (39.20 kgf-m or 283.67 ft.lbs)
Cylinder size96.0 x 83.0 mm (3.78 x 3.3 inches)
Compression ratio9.5:1
Power density0.1864 PS/kg
Fuel tank capacity117.0 litres (30.76 gallons)

Quick reference data

Detailed guide to repair and maintenance of Chevrolet Express Cargo Van 2500 model 2004 in e-book format.

Chapter one / General information about Chevrolet

Safety / Off Road rules / Safety first / Basic hand tools / Parts replacement / Service hints / Mechanics tips / Torque specifications / Expendable supplies / Service tips / Serial numbers / Tune-up and troubleshooting tools / Notes, cautions and warnings

Chapter two / Troubleshooting

Front suspension and steering / Brake problems / Excessive vibration / Engine performance / Engine starting / Operating requirements / Engine noises / Emergency troubleshooting

Chapter three / Lubrication, maintenance and tune-up

Air filter / Spark plug / Service intervals / Specifications / Idle speed adjustment / Tune-up / Periodic lubrication / Final drive oil change / Periodic maintenance / Valve adjustment / Compression test / Engine oil and filter change / Ignition timing / Pre-checks

Chapter four / Chevrolet's engine

Engine cooling / Cylinder head / Crankcase and crankshaft / Starter gears / Ignition pulse generator / Specifications / Cylinder / Alternator / Removal installation / Recoil starter / Camshaft chain and tensioner / Oil pump / Piston, piston pin and piston rings / Cylinder head cover and camshaft / Valves and valve components / Break-in

Chapter five / Fuel and exhaust system

Fuel shutoff valve / Exhaust system / Fuel tank / Fuel level gauge / Operation cleaning inspection / Air filter air box / Specifications / Cold starting / Throttle cable

Chapter six / Electrical system

Ignition pulse generator / Charging system / Electric starting system / Voltage regulator / Fuses / Switches / High oil temperature warning indicator system / Specifications / Lighting system / Alternator

Chapter seven / Front suspension and steering

Specifications / Steering shaft / Handlebar / Front brake and axle / Tie rod / Front wheel / Front suspension arm and steering knuckle

Chapter eight / Rear axle suspension

Rear axle / Rear wheel / Rear axle housing / Shock absorber

Chapter nine / Body of Chevrolet Express Cargo Van 2500

Specifications / Rear fender / Front fender / Rear fend / Front fender / Rear fender seat

Wiring diagrams

Circuits / Colors of wires / Connectors

Supplement / Index

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Chevrolet Express Cargo Van 2500

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